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The right via structure depends on your Design goals, and Ultra HDI gives you new options.
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High-heat applications demand designs that manage thermal challenges without sacrificing performance. From LEDs to EV systems, thermal PCBs keep components reliable and efficient. Here are the top 5 applications where they make the biggest impact—plus key design considerations.
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Are you working with 5G, radar, aerospace, or high-speed data links? These RF applications demand fidelity and miniaturization and Ultra HDI technology delivers. As the applications become more complex, the need for tighter design tolerances is clear.
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Are you working with 5G, radar, aerospace, or high-speed data links? These RF applications demand fidelity and miniaturization and Ultra HDI technology delivers. As the applications become more complex, the need for tighter design tolerances is clear.
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A complete guide to using flex stiffeners, a reinforcement layer applied to specific regions of a flexible circuit to add rigidity. While not part of the electrical circuit, stiffeners provide mechanical support, strengthening targeted areas without sacrificing overall flexibility.
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Ultra HDI is reshaping the landscape for flexible and rigid-flex PCB design. With line widths under 50 microns, microvias below 75 microns, and component pitches at 0.3 mm or tighter, these designs demand precision across the entire stack, everything from materials to manufacturing.
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Thermal PCBs are specially engineered to manage and dissipate heat generated by high-power electronic components. They're essential in applications where traditional FR4 PCBs would fail due to thermal stress, such as LED lighting, power electronics, and RF systems. Thermal PCBs are designed specifically to manage and dissipate heat generated by active components. They typically incorporate:
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Medical electronics demand miniaturization, reliability, and precision. For next-generation devices, Ultra High-Density Interconnect (UHDI) technology is a game-changer. Implantables, wearables, and diagnostic tools can be smaller, lighter, and smarter - without sacrificing signal integrity or performance.
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A three-part DFM (Design for Manufacturability) guide series to walk you through every stage of the process.
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Explanation of the critical importance of the design phase in flex circuit manufacturing and introduces a three-tier product classification system.
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Announcing ASC's latest production upgrade: the Pluritec X-CUT S1, as part of their commitment to staying current with evolving PCB technology.
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Soldermask challenges in Ultra HDI PCB designs, explaining that soldermask becomes a limiting factor at 25 μm spacing or less.
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Advanced CNC Machining for High-Performance PCBs leads to faster turnaround times, cost savings, better quality, and more!
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As the demand for high-power electronics continues to grow, metal-backed printed circuit boards (PCBs) have become a go-to solution for industries requiring superior heat dissipation, structural integrity, and performance reliability.
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As PCB technology advances, Ultra HDI (Ultra High-Density Interconnect) designs are driving the demand for finer lines, denser layouts, and innovative via structures. One critical aspect of Ultra HDI design is the use of copper-filled vias, particularly in Via-In-Pad-Plated-Over (VIPPO) structures. Optimizing these features requires careful design considerations to ensure manufacturability, reliability, and performance.
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We often urge “early and often” engagement between the pcb fabricator and the designer, whether they are an OEM, ODM or contracted design service. This rule of thumb is even more critical when working with complex RF antenna designs as the workflow to this technology has so many factors.
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At American Standard Circuits, we don’t just manufacture PCBs—we focus on engineering solutions. Our commitment to ongoing research and development ensures that even the most complex design challenges are met with innovation, precision, and reliability.
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Traditional HDI technology is evolving. Historically, these designs have been limited to microvia sizes of around 4 mils, with capture pads typically 8–10 mils larger. Now, advancements in Ultra HDI technology are redefining these limits, enabling unprecedented density and performance capabilities
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Ultra HDI (UHDI) technology is transforming our approach to challenges in Space, Weight, and Power (SWaP). It is not just an innovation – it is a necessity for staying ahead of your competition. Here are just a few exciting examples of how Design and Fabrication experts are applying UHDI today.
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Ever wondered what a flex coverlayer is and what it actually does? Are they a new innovation or have they been around for a while? Most importantly—why do they matter for your design?
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The term “pure build” refers to a multilayer PCB material construction that is composed of the same type of material throughout the stackup, such as a construction entirely of FR-4, PTFE, or another high-frequency material.
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Recently, ASC Global Sourcing partnered with a major OEM in the HVAC industry to deliver significant cost savings and exceptional results. This project was a test of our capabilities, as the OEM had always sourced domestically and doubted offshore suppliers would be interested in a low-volume, small part. We proved them wrong.
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The thermal benefits of Metal Core Printed Circuit Boards (MCPCBs) are one of their most significant advantages, particularly in applications where heat management is critical. Here's a breakdown of these thermal benefits:
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Discover how Ultra HDI technology can help you unlock greater routing capabilities, optimize BGA breakout areas, and reduce costs.
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. As we look to 2025, we’re excited to continue delivering the innovative PCB technology solutions you rely on to drive your success.
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UHDI is the future of RF. From improving performance to reducing size and cost, Ultra HDI is transforming design for high frequency applications.
Take our quiz and test your UHDI knowledge.
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Chapter 1 of our eBook, The Printed Circuit Designer's Guide To...Fundamewntals of RF/Microwave PCBs, Material Selection
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Design guidelines from experts
Whitepapers from Eric Bogatin
UHDI design tips
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